5-12mm Steel Bar Reinforcing Wire Mesh Welding Machine

• Customization: Available
• After-sales Service: Provided
• Type: Welded Wire Mesh Machine
• Model NO.: LJ-NWM
• Voltage: 380V
• Warranty: 1 Year
• Wire Diameter: 5.0-12mm
• Mesh Size: 100*100-300*300mm Adjustable
• Welding Width: 1.5/1.8/2/2.5m
• Welding Speed: Max.90times/Min
• Weight: 4600kg
• Wire Material: Low Carbon Steel Wire / Stainless Steel Wire etc
• Max.Mesh Width: 2400 mm
• Line Wire Distance: 50-200 mm
• Cross Wire Distance: 50-200 mm
• Mesh Type: Wire Mesh Panel / Wire Mesh Roll
• Control Way: PLC and Touch Screen
• Motor: 15kw
• Welding Transformers: 200kwa*12
• Transport Package: According to The Demand
• Trademark: LAIJI
• Origin: China
• HS Code: 846330
• Production Capacity: 20sets/Month

Product Description

Steel Bar Reinforcing Wire Mesh Welding Machine

This Machine is mainly used to produce steel wire diameter 5.0-12.0mm,material round steel wires and ribbed steel wires,mesh size:100*100-300*300mm reinforcing mesh panels.
Line Wires Aligning and Automatic Feeding Device
The Line Wires Automatic Feeding Device is to automatically send the manually threaded line wires to the welding electrode position of the main mesh welding machine, so as to facilitate the main mesh welding machine to complete the welding process. When the line wires feeding car is automatically feeding, the next group of line wires will be manually prepared, which can realize the production of the main mesh welding machine without shutdown and greatly improve the production efficiency.

a)It is composed of a line wires feeding car, an alignment device, front and rear wire rollers and the feeding car frame.
b)There are 16-26pcs line wire clamping devices, which are installed on the beam of the line wires feeding car, and the clamping action is realized by the air cylinder.
c)The line wires alignment positioning device moves up and down. Before manual threading line wires, the alignment and positioning device is lifted to ensure that the length of all the line wires is consistent.
 

Cross Wire Automatic Falling Hopper
The device is a kind of feeding device which can send the pre-cut steel wires into the welding electrode position of mesh welding machine according to the welding requirements,can store about 1 tons of pre-cut cross wires, greatly reducing the intensity of frequent feeding;
a)This hopper is composed of a platform,two ladders, a falling hopper, they are all installed on the pulling mesh rack backward and forward.
b)There is a ladder on both sides of the platform for easy operation.
c)The falling hopper uses a disc-shaped groove wheel to accurately pick out the wire. According to the welding requirements, each transverse cross steel wires is evenly fed into the position of the pusher one by one. The wire falling wire power is 13.5 N. M step motor.
d)A set of cross steel wires positioning clapper is installed at the pushing position of pusher in the down beam of the mesh welding machine to ensure the consistency of the cross steel wires. The clapping power is a three axis cylinder with a cylinder diameter of 40mm.

Pulling Mesh Device

It is to pull the welded cross wires out of the mesh according to the parameters set by the program, and according to the length of the mesh, it can realize multiple reciprocating pulling mesh, until the whole mesh is completely pulled out.
It is composed of four parts: the bottom frame, the movable pulling mesh frame, the pulling mesh car and the supporting mesh tubes.

The up and down electrodes all adopts special CuCrZr,the electricity conductivity,hardness and wear resistance are all very good,the changeover time of the longitudinal cell is reduced to about 30 seconds.Welding electrodes are driven by the spindle passing through the crank,and installed with adjustable spring pressure,This structure is not affected by climate and convenient maintenance and usage.
And the up and down electrodes both adopt water cooling system,thus an reduce the heat of the upper and lower electrodes when the machine works, and can work for 24 hours continuously.

 

Product Parameters

No.	Item	Specification
1	Welding Wire Diameter	Φ5.0-12.0(mm)
2	Cross Wire Space	100-300mm(adjustable)
3	Line Wire Space	100-300mm(adjustable)
4	Max Mesh Width	2500mm
5	Max mesh length	1.0-12.0m
6	Number of Electrodes	24
7	Welding Speed	0-70times/min
8	Rated Voltage	Three phase,380V,50HZ
9	Rated Power	200KWA*12(Water cooling system)
11	Main Motor	15KW (Electromagnetic Brake Motor)
12	Line Wire Feeding	Pre-cut Wires,Sending on the down welding electrodes automatically
13	Cross Wire Feeding	Pre-cut Wires,Automatic Feed from Pre-loading Hopper
14	Line Wire Space Adjustment	Manually
15	Cross Wire Space Adjustment	Set by Touch Screen
16	Material	Carbon Content ≤0.2%,Round Steel Bars and Ribbed Steel Bars and Galvanized Steel Bars with Tensile Strength ≤650MPa
17	Welding Time	10ms-100ms
18	Pulling Mesh Way	CNC with Servo motor
19	Welding Way	By Control Silicon Control Electric Resistance Weld
20	Finished Mesh	Automatic Fall and Automatic Output
21	Pressure Mode	Adjustable Spring Pressure,Driven by Motor
22	Weight	About 11.0 T
23	Overall Dimension	13500*3700*2200m

Mechanical advantages

★ Line wire feeding automaticly, cross will be cut in advance.
★ The line wires are placed automaticly by coil, and the cross wires drop automatically.
★ The width and mesh size can be adjusted, and the dimensional accuracy is high, and can be arbitrarily adjusted        within the specified range. 
★ Machinery can be equipped with flat mesh system if you need to produce flat wire mesh.
★ You can choose servo motor pull mesh repeated.

Product Description

 

 

Finished product

FAQ

Q: What kind of wire can your machine weld?
A: Black wires,iron wires,galvanized wires.

Q:Where is your factory located?
A: Our factory is located in Anping county, Hebei Province of China. The nearest airport is Beijing airport or Shijiazhuang or beijing airport

Q: How many years are your company engaged in the wire mesh machines?
A: More than 30 years. We have our own technology develop department and testing department.

Q: Can your company send your engineers to my country for machine installation, worker training?
A: Yes, our engineers went to more than 60 countries before. They are very experienced.

Q: What's the guarantee time for your machines?
A: Our guarantee time is 2 years since the machine was installed in your factory.

Q: Can you export and supply the customs clearance documents we need?
A: We have much experience for exporting. And we can supply the CE certificate, Form E, certificate of origin etc, your customs clearance will be no problem.

If you are interested in our machines, please contact us now,We will provide you with professional and reasonable solutions.